Use case · PLM implementation

PLM implementation: product engineering is only a quarter of your PLM system users.

A PLM project succeeds or fails with the people who aren’t CAD experts: manufacturing engineering, purchasing, quality, suppliers. If they work around the workflow, the digital thread breaks, whatever software you chose.

K-Studio
Exercise 4 of 12Score 100%
Simulation
Bill of materials
Change requestSubmit
PartRevisionReasonImpact
iYour turnReplace the component in the bill of materials.!AlmostIncrement the revision first.✓Well doneChange ready to submit.
80processes guided in Windchill for Safran Seats’ OnePLM program
3,000design office staff on 3DEXPERIENCE at Safran Electronics & Defense
10sites in 5 countries aligned on a single PLM at Safran Seats
The short answer

How do you make a PLM implementation succeed with users?

By preparing roles, not software experts, at three points in the rollout.

Before cutover · K-STUDIO

Rehearse your own role

Each role replays its tasks on a replica, with its own permissions.

At go-live · K-NOW

Guide the rare tasks

BOM, revision, change request: help right on the screen.

After rollout · K-VALUE

Measure who really uses it

By site and by role, before opening PLM to more teams.

The problem

PLM training targets the experts. Then everyone uses it.

Training follows the software’s modules and targets the design office. Occasional contributors see their screens for the first time on the day they must approve a change.

×PLM endured
  • Training designed for CAD experts, delivered weeks before cutover.
  • Occasional contributors (purchasing, quality, suppliers) who work around the workflow.
  • BOMs and revisions filled in wrongly, breaking the digital thread downstream.
  • Key users repeating the same demos instead of doing their job.
✓PLM adopted
  • Each role rehearses its own tasks on a replica, with its role and permissions.
  • On-screen guidance for rare tasks: Safran Seats covers 80 Windchill processes.
  • Data entry rules shown in the field, at the moment of entry.
  • Key users relieved: at Safran Seats, their time spent on support fell from 25% to 20%.
What the numbers say

A growing market, and an ever wider user base.

10.7%growth in the PLM market in 2024, now worth over $80 billion.CIMdata, PLM Market and Solution Provider Report, 2025
25%of PLM users come from product engineering, its largest community.CIMdata, PLM Status & Trends, 2018
48%of companies planned to extend PLM to additional users.CIMdata, PLM Status & Trends, 2018
In the field

Safran Seats aligns ten sites on a single PLM.

The OnePLM program changes the technology, aligns practices across sites and redesigns processes. Videos, e-learning and classroom sessions stay in place; K-NOW adds learning inside Windchill, at the moment of the task.

80 guided processes

Product architecture, design, industrialization, configuration management.

2 working languages

Content built in agile sprints with the key users.

kSTEP 2 / 3Open the BOM module.
kSTEP 1 / 3Enter the part number.kSTEP 3 / 3Check the BOM here.

See also:Airbus on rolling out a DAP across 46 countries ·the Airbus success story

One PLM, many roles

Same software, three usage patterns, three approaches.

A designer creates parts every day. A buyer opens a BOM every week. A quality manager approves a few times a year. Training them the same way prepares none of them properly.

The method

Four steps to roll out PLM to every role.

Map tasks by role

List each role’s tasks and how often they occur, rather than the software’s modules.

Rehearse before cutover

Each role practices on a replica with K-STUDIO, then gets certified: see go-live training.

Guide during hypercare

K-NOW shows the task and the business rule on screen, when old habits come back.

Measure, then extend

K-VALUE shows usage by site and role before PLM opens to more teams.

FAQ

PLM implementation: your questions.

What makes PLM implementations fail with users?
Their value depends on contributors who aren’t experts: manufacturing engineering, purchasing, quality, suppliers. According to CIMdata, product engineering accounts for only about a quarter of PLM users. If the others bypass the workflow or fill in a BOM wrongly, the digital thread breaks.
How do you train users on a new PLM system?
By role rather than by module. Each team rehearses its own tasks on a simulated replica with K-STUDIO, then gets guidance inside the live tool for rare tasks with K-NOW.
Should you keep classic PLM training?
Yes. On the OnePLM program, Safran Seats kept videos, e-learning and classroom sessions. Guidance in Windchill takes over when a user gets stuck on a step, sometimes weeks after their session.
How do you keep BOMs and change requests reliable?
By showing the rule in the field concerned, at the moment of entry: revision, lifecycle state, linked items. That is what keeps your product configuration and engineering changes trustworthy.
How do you support several sites and languages?
By tailoring content by site, role and language, with no change to the PLM. Safran Seats covers 10 sites in 5 countries and the 2 working languages of its program.
How do you handle turnover after go-live?
By putting help inside the tool rather than in a past session. At Safran Electronics & Defense, the MyPLM platform has been live since 2018 for around 3,000 design office staff, with constant team turnover.
How do you measure PLM adoption?
Screen by screen: which sites follow the process, which fields stay empty, which workflow steps get bypassed. K-VALUE also compares assigned roles with roles actually used. See our PLM definition.
What is the difference between PLM training and PLM adoption?
Training teaches the software before go-live. Adoption is whether each role actually follows the process months later. Both are needed: a replica to practice on, and guidance in the tool for the tasks people only do a few times a year.
Your PLM project

Show us one task. We’ll show you how to support it.

A change request, a BOM, an approval: we start from a real process in your PLM and show you its simulation and in-app guidance.